| Laboratory Safety: Guidelines For
Emergency Response Procedures For Chemical Spills
Excerpts from the laboratory Safety Manual of the UAH Office
of Environmental Health and Safety |
| EXECUTIVE
SUMMARY:
The Laboratory Safety Manual was compiled to ensure the University goals
in environmental health and safety as they apply to laboratory activities
are accomplished. Basic concepts in laboratory safety practices are covered.
This Manual does not include in depth information on biological safety,
radiological safety, laser safety, or general industry safety. Information
on these safety topics is available from the Office of Environmental Health
and Safety. In compiling this information guidelines and recommended practices
were drawn from regulatory agencies such as; the National Fire Protection
Agency, the Environmental Protection Agency, the National Institutes of
Health, and the Occupational Safety and Health Administration. Knowledge
and practice of the guidelines set forth in this manual will significantly
reduce the risk of injury and facility loss and benefit the faculty, staff,
and students of The University of Alabama in Huntsville.
The Laboratory Safety Manual outlines the basic safety requirements and
responsibilities of faculty and staff utilizing and responsible for laboratories
and laboratory facilities. The manual begins with guidelines for emergency
response procedures for chemical spills followed by injury procedures.
The injury procedures include the requirement to complete a standardized
form during injury consultations. The form is designed to provide necessary
information to the person who has been injured in a UAH laboratory and
for documentation purposes. Fire and emergency evacuation procedures are
also provided. Measures for best chemical hygiene practices are outlined.
These measures include both requirements and information concerning chemical
identification and inventorying, labeling, storage according to chemical
compatibility’s, general housekeeping and chemical waste disposal.
The general housekeeping section includes laboratory close out procedures.
Significant strides have been made at UAH in minimizing the safety and
environmental hazards associated with unknown laboratory products. By
adhering to the laboratory close out procedures unknown chemical products
will be virtually eliminated and incoming faculty and staff will be greeted
with a research-ready laboratory. The UAH Hazardous Waste Management Plan
(HWMP), which was previously a stand-alone document, has been incorporated
into the Laboratory Safety Manual as an appendix. The goal of the HWMP
is to protect the health and safety of employees, students, and the environment
while complying with the Resource Conservation and Recovery Act. The HWMP
provides guidelines for the management of hazardous waste from it’s
point of generation to it’s final disposition/destruction. Violations
of RCRA regulations can result in fines as much as $32,500 per day per
violation. Criminal charges may be brought against individuals who knowingly
violate state, federal, or local regulations.
Therefore, failure to comply with the guidelines for handling hazardous
waste can have serious ramifications to individuals as well as the University.
Additionally, the Laboratory Safety Manual incorporates OEHS hazard notifications
through project registration and optional self-audit procedures. Notification
to the OEHS is required for emergency planning, regulatory reporting,
and to limit employee and University liabilities. The Laboratory Safety
Manual provides information on the fixed safety and industrial hygiene
equipment as well as how to get repairs for these items.
I. Introduction
The UAH Laboratory Safety Manual is for use as a general guide in safety
for chemical laboratories on the UAH campus. In depth information can
be obtained from the OEHS or a number of publications. Prudent Practices
for Handling Hazardous Chemicals in Laboratories is a publication highly
recommended for all laboratories utilizing hazardous chemicals.
II. Emergencies
Call the Office of Public Safety (OPS) for immediate assistance when chemical
exposure and or injury has occurred. The OPS will immediately contact
the appropriate parties. The Office of Public Safety can be reached by
dialing 6911 on any campus phone. Emergency laboratory situations in which
Public Safety should be notified include but are not limited to; hazardous
chemical, radioisotope, and biological agent spills. Injuries and exposures
should be attended to immediately and the OPS contacted as soon as possible
to request an ambulance or other assistance. In all cases the OPS will
immediately call the appropriate individuals for response. A laboratory
sign indicating emergency phone numbers must be posted in all laboratories
and is available in Appendix A.
All injury and chemical exposure cases must be reported to the OPS within
48 hours of the occurrence. This is accomplished by either a supervisory
person or the injured/exposed person completing and submitting an accident/injury
report at the UAH Police Station in the Physical Plant Building.
A. Hazardous Chemical/Substance Spills must be cleaned
as soon as possible. If the spill exceeds five liters or is an acutely
hazardous substance, as defined in Appendix B of this manual, the OPS
must be contacted immediately at 6911.
General procedural guidelines to follow during a chemical spill are listed
in section II C. Individual departments may develop more detailed internal
procedures. Internal procedures must be at least as stringent as the UAH
Laboratory Safety Manual guidelines and are subject to review by the OEHS.
1. Spill Kit Materials
Laboratories should be prepared for chemical spills by having a spill
kit or materials available and supervisory personnel trained to respond.
The spill kit must be in an obvious location and all persons responsible
for the activities conducted in the laboratory must be knowledgeable in
the use of the spill kit. Spill kits can be specialized for individual
laboratories or can contain general supplies necessary to handle a variety
of spills. Spill kits are commercially available or you may request a
listing from the OEHS on what items must be included in a spill kit. Departments,
centers or units are responsible for purchasing and refurbishing spill
kit items. Recommended items for a universal chemical spill kit are:
SPILL ABSORBENTS & EQUIPMENT
1- Container of SPILL-X-A
ACID NEUTRALIZER & ABSORBENT
1- Container of SPILL-X-B
BASE NEUTRALIZER & ABSORBENT
1- Container of SPILL-X-S
SOLVENT ABSORBENT
1- Small broom
1- Plastic dustpan
PERSONAL PROTECTIVE EQUIPMENT
Safety goggles
Chemical resistant apron
or lab
coat
Nitrile
gloves
SPILL CONSUMABLES:
pH paper
Chemical waste disposal bags
Chemical waste labels
5 gallon pail
2. General Chemical Spill Guidelines
Determine the extent and type of spill. Contact the Office of Public Safety
at 6911 if any of the following apply:
• large spill category
• release to the environment
• acutely hazardous chemical (as listed in the HWMP) spill
• no one trained in the proper procedures for cleaning chemical
spills
|
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and emergency response products keep you prepared and ready to handle
any spill.
The categories below provide an easy to find guide to the products you'll
need to keep your facility clean, safe and in compliance.
SPILL KITS
Spill Kit Selection
Chart
Mobile Spill Kits
Spill Response Cart
Mobility With Big Spill Protection On Wheels
Caddie Spill
Kit
Smaller Mobile Cart With Swing Open Doors
Spill Station Sorbent
Center
Customizable Spill Center On Wheels, Up To 3 Tiers
High
Lightweight Spill Kits
Duffel Bag Spill Kit
Water Resistant Duffel Bag With All The Essentials
Spill Sack Kit
Lightweight Nylon Bag Kit Fits Almost Anywhere
Versatile Flat Pack
Spill Kit
Best Portable Kit - Fits behind Truck Seats
Economy Spill
Kit
Our Most Economical & Lightweight, Great for Trucks
Camouflage
Duffel Bag Spill Kit
Camouflage Pattern Spill Kit Bag
HazMat Bucket Kit
Inexpensive And Easy To Carry To Any Small Spill
OverPack Kits - Larger Spills
95 Gallon Overpack
Spill Kit
Everything You Need To Handle Large Spills
65Gallon Overpack
Spill Kit
Economical And Handles Almost Any Spill
50 Gallon Wheeled
Overpack Kit
For Quick Response To Medium Size Spills
95-Gallon
Mobile Overpack Kit
Mobility Of A Large Overpack Spill Kit On Wheels
30-Gallon
Spill Kit
Middle Size Spill Protection, Not Too Big or Small
20-Gallon
Spill Kit
Respond To Small Spills Fast, Convenient Container
Neutralizers
Mercon Mercury
Spill Kit
Cleanup, Store & Dispose Of Dangerous Mercury
Spills
Ampho-Mag
Neutralizer Adsorbent
Color Changing Neutralizer For Almost Any Type Of
Spill - Identifies Whether Spill Is An Acid Or Base.
Ansul
Spill-X Neutralizing Adsorbents
Neutralizing Adsorbents For Acids, Caustics, Solvents
Aqueous
Polymers
Absorbs 300 Times It's Own Wieght In Water Based Liquids
Fuel
Solidifer
Encapsulate And Solidify Hydrocarbon Spills With Our
Fuel Solidifier
PERSONAL PROTECTION EQUIPMENT (PPE)
Complete
Selection of PPE Products
Safety
Gloves
Offer Superior Puncture & Chemical Resistance
Nitrile
Gloves
Excellent Resistance To Solvents, Chemicals & Petroleum Products
Safety
Glasses, Goggles
Provides Eye Protection, Style and Comfort
Disposable
Respirators
NIOSH Disposable Respirator N95, R95, N100, P100
Hearing
Protection
Corded & Uncorded Reusable Hearing Protection
Safety
Suits
Industrial Protective Clothing Tychem SL Protective
Clothing
ABSORBENTS
Absorbents
Selection Chart
Pads
(MRO) Universal
Pads
HazMat
Pads
Socks
(MRO) Universal
Socks
HazMat
Socks
TRAINING RESOURCES
Training
For Chemical Spill Cleanup
Safety Training Aids For Regulatory Compliance
|
| Spill
Category Table |
| Category |
Quantity |
Response |
Treatment Materials |
| Small |
Spilled material< 300 milliliters |
Chemical Treatment |
Neutralization or absorption spill kit |
| Medium |
300 ml
| Absorption |
Absorption Spill Kit |
|
| Large |
Spilled material >5 Liters |
Call OPS at 6911 |
|
1. Immediately alert area occupants and supervisor, and evacuate the area,
if necessary.
2. Contact the Office of Public Safety (OPS) at 6911 in the event of a
fire or when medical attention is required.
3. Attend to any people who may be contaminated. The First Aid Manual
for Chemical Accidents is available in each laboratory building. Refer
to the posted signs for location information. Contaminated clothing must
be removed immediately and the skin flushed with water for at least fifteen
minutes. Clothing must be laundered separate from other clothing before
reuse.
4. Immediately warn everyone when a volatile flammable material is spilled.
Control sources of ignition. Ventilate the area by turning on the fume
hoods with the sashes completely open and open all windows.
5. Use the appropriate personal protective equipment for the hazard involved.
Refer to the Material Safety Data Sheet or other available references
for information.
6. The use of respiratory protection requires specialized training and
medical surveillance. DO NOT enter a contaminated atmosphere without protection
or use a respirator without training. Call the OPS or OEHS when respiratory
protection is required and there are no trained personnel available. When
respiratory protection is used for emergency purposes there must be another
trained person outside the spill area. This person must have communication
abilities with the person in the spill area. Contact Public Safety when
no one is available for back-up.
7. Cover or block floor drains or any other route that could lead to an
environmental release.
8. Use the appropriate media when cleaning spills. Begin by circling the
outer edge of the spill with absorbent. Next, distribute spill control
materials over the surface of the spill. This will effectively stop the
liquid from spreading and minimize volatilization.
9. Place absorbed materials in an appropriate container using a brush
and scoop. Small spills can be placed in polyethylene bags. Larger quantity
spills may require five-gallon pails or 20-gallon drums with polyethylene
liners.
10. Absorbent materials used on the chemical spill will most likely require
disposal as hazardous waste. Place a completed hazardous waste label on
the container. Contact the OEHS at 2352 for information concerning preparing
waste for disposal and for a waste pick-up.
11. Clean the surface where the spill occurred using a mild detergent
and water.
12. Immediately report all spills to your supervisor.
3. Solvent Spills
1. Apply activated charcoal to the perimeter of the spill.
2. Mix until the spill has been completely absorbed.
3. Transfer the absorbed solvent to a hazardous waste bag, tie and attach
an appropriate label.
4. Contact the OEHS for pick-up.
5. Clean the area with soapy water.
4. Corrosive Spills (Acids and Bases)
Hydrofluoric acid requires special treatment. Products are commercially
available for absorbing hydrofluoric acid. Purchase of hydrofluoric acid
spill and personnel exposure material (see first aid kits) is mandatory
for laboratories using hydrofluoric acid. Bases can be equally as harmful
as acids. Never add a strong acid to a strong base. Use the appropriate
neutralizer
supplied in the spill kit and follow these steps:
1. Apply neutralizer
to the perimeter of the spill.
2. Mix thoroughly until evolution of gas has stopped.
3. Check the mixtures pH with pH paper.
4. Transfer the waste to a bag, fill out the appropriate waste label and
call the OEHS for a pick-up.
5. Clean the spill area with soapy water.
5. Mercury Spills
Mercury is classified as a persistent bioaccumulative toxin (PBT). Additionally
some forms of organic mercury readily absorb through gloves and skin. Laboratories
utilizing mercury must be prepared with an appropriate cleanup
kit. Kits are available through laboratory and safety supply companies.
When more than ten milliliters of mercury has been spilled:
1. Alert others in the area.
2. Mark off the area.
3. Contact the OEHS immediately.
Procedure for use with commercially available mercury clean-up sponge:
1. Dampen the sponge with water and wipe the contaminated area.
2. Perform the procedure slowly to insure complete absorption of mercury
onto the sponge.
3. Place the sponge in its plastic bag, tie shut and fill out an appropriate
waste label. Call the OEHS for disposal.
Related Information
Spill Response:
Mercury Spill Disposal and Site Cleanup
What To Do If You Have A
Mercury Spill
Spill Kits And Emergency Spill
Kits From Dawg®
PPE - Personal Protection Equipment:
Eye Protection
In the Work Place
Hand and
Arm Protection - Choosing The Right Type Of Glove
Approved
Dsiposable Particulate Respirators |